Steam systems are the lifeblood of many industrial operations, powering heating, processing, and production across a wide range of sectors. But while steam may be efficient and powerful, it must be carefully controlled to avoid waste and unnecessary costs. One of the most effective ways to ensure this is through regular steam trap surveys — a proactive approach that can deliver measurable financial, operational, and environmental benefits.
At ISIS Fluid, we support businesses in optimising their steam and thermal fluid systems by supplying high-quality components, including Valsteam Adca solutions, and promoting maintenance strategies that protect both performance and the bottom line. Here’s why regular steam trap testing is a smart investment that pays off quickly.
Cutting Energy Costs Through Early Detection
Steam traps are responsible for removing condensate from steam lines while preventing the loss of live steam. Over time, these traps can fail — either becoming blocked, stuck open, or leaking. Each failed trap contributes to inefficiency, wasted energy, and increased operational costs.
A single leaking steam trap can waste hundreds or even thousands of pounds annually in lost energy. Multiply this by dozens or hundreds of traps in a facility, and the costs quickly escalate. Regular steam trap surveys allow businesses to detect and replace failed traps promptly, dramatically reducing steam loss. The result is immediate: lower fuel consumption, reduced boiler workload, and improved overall efficiency.
In many cases, the savings from implementing survey recommendations pay back the initial investment within months. Some industrial sites have reported annual savings in the hundreds of thousands simply by replacing faulty traps identified during a comprehensive audit.
Boosting Efficiency and Preventing Equipment Damage
Steam system efficiency depends on each component working as intended. When traps are blocked or malfunctioning, condensate may accumulate in pipes or equipment, reducing the efficiency of heat exchangers, causing erratic temperature control, and increasing back pressure. If left unresolved, this can lead to poor process performance and increased energy demand to maintain desired outputs.
Moreover, poorly performing traps can contribute to dangerous conditions like water hammer — the violent slamming of water within steam lines due to sudden pressure changes. This not only compromises system integrity but poses serious safety risks.
By identifying malfunctioning traps early, surveys help maintain optimal heat transfer, prevent condensate back-up, and safeguard sensitive components such as valves, control systems, and boilers. Over time, this reduces wear and tear and extends the life of critical infrastructure.
Enhancing Safety and Supporting Sustainability
Steam leaks caused by failed traps can create dangerously hot surfaces or reduce visibility in plant rooms, endangering personnel. Regular surveys allow engineers to pinpoint and resolve these issues before they become health and safety risks. Beyond this, surveys support regulatory compliance by ensuring steam systems meet required environmental and safety standards.
From a sustainability perspective, steam trap surveys play a key role in reducing emissions. Traps that leak or malfunction force boilers to consume more fuel to maintain pressure, contributing to increased carbon output. By maintaining trap integrity, facilities can significantly lower CO₂ emissions and align their operations with corporate or legal climate targets.
How Steam Trap Surveys Work
A professional steam trap survey involves a combination of expert analysis and diagnostic technology. Engineers use tools such as ultrasonic testers, temperature sensors, and infrared thermography to evaluate the condition of each trap in the system. These non-invasive techniques allow for fast and accurate identification of traps that are stuck open, closed, or cycling incorrectly.
Each trap is assessed, tagged, and catalogued in a detailed report, which includes the location, condition, and estimated energy loss. The data provides actionable insights — highlighting traps that need repair or replacement and outlining potential cost savings.
Surveys can also serve as the foundation for a long-term steam trap management programme, helping facilities to move away from reactive maintenance and towards a more strategic, proactive model.
Making Regular Testing a Routine Practice
For maximum benefit, steam trap surveys should be conducted at least annually — or more frequently in high-demand systems or older facilities. Partnering with experienced professionals ensures accurate testing, efficient reporting, and appropriate recommendations tailored to the system’s unique requirements.
At ISIS Fluid, we not only supply robust steam trap technology like Valsteam Adca products, but we also help clients establish long-term strategies for steam system maintenance. From trap selection and sizing to integration with monitoring systems, our team provides the support you need to reduce energy waste, extend equipment life, and enhance your return on investment.
Conclusion
Regular steam trap surveys are more than just a maintenance task — they’re a proven method for reducing operating costs, improving safety, and supporting environmental responsibility. By identifying and addressing failures early, you can prevent downtime, preserve system performance, and make tangible progress toward your efficiency goals. For tailored support in managing your steam and thermal fluid systems, trust ISIS Fluid — your partner in high-performance, cost-effective steam system solutions.
What is a steam trap survey?
A steam trap survey is a detailed inspection of all steam traps within a system to assess their performance. Using tools like ultrasonic testers and thermal sensors, engineers identify traps that are leaking, blocked, or failing — enabling early intervention to improve efficiency and reduce energy waste.
How often should I carry out a steam trap survey?
It’s recommended to conduct steam trap surveys at least once a year. For high-use or older systems, biannual surveys may be necessary to catch issues early and maintain optimal system performance.
How can a steam trap survey save money?
Surveys help detect faulty traps that waste steam or reduce efficiency. Replacing these traps lowers fuel consumption, decreases boiler workload, and reduces energy bills. Many businesses recover the cost of a survey through savings within just a few months.
What are the signs of a failed steam trap?
Common signs include poor heat transfer, visible steam leaks, strange noises such as banging (water hammer), and fluctuating temperatures in heating or process systems. A survey helps confirm the issue and pinpoint the faulty trap.
Do steam trap surveys help with sustainability goals?
Yes. Failed steam traps increase fuel consumption, which leads to higher carbon emissions. Surveys help minimise this impact by ensuring energy efficiency — supporting your organisation’s carbon reduction and sustainability targets.
Can ISIS Fluid help implement a trap monitoring programme?
Absolutely. ISIS Fluid supplies high-quality steam trap solutions such as Valsteam Adca and can assist with planning ongoing steam trap management programmes, including selection, maintenance advice, and integration with monitoring systems.
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The ADCATrol V303 is a series of single seated, three-way globe control valves designed to ensure…
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VALSTEAM ADCA | PP981 PNEUMATIC POSITIONER POSITIONERS & CONVERTORS
The ADCATROL PP 981 positioner requires an input signal of 0,2÷1bar (3÷15psi) for the proportional control…
VALSTEAM ADCA | TR25R SELF-ACTING TEMPERATURE CONTROL VALVES
The TR25/R valves series are designed for temperature control in cooling systems where the valve opens…
VALSTEAM ADCA | TR25SS DN08-DN10 SELF-ACTING TEMPERATURE CONTROL VALVES
The TR25 series of temperature regulators were designed for direct acting temperature control systems where the…
VALSTEAM ADCA | VPA26/2 INTERMEDIATE BOILER BLOWDOWN VALVE VALVES FOR SPECIAL APPLICATIONS
The VPA26/2 bottom blowdown valve series was specially designed for application on steam boilers, to remove…
VALSTEAM ADCA | PS31SS PRESSURE SUSTAINING VALVES
The ADCA PS31 series direct-acting, spring-loaded piston sensing, pressure sustaining valves are designed for use on…
VALSTEAM ADCA | PS30SS PRESSURE SUSTAINING VALVES
The ADCA PS30 series direct-acting, spring-loaded diaphragm sensing, pressure sustaining valves are designed for use on…
VALSTEAM ADCA | TSW22 THERMOSTATIC
The TSW22 all stainless steel thermostatic steam traps and air eliminators are specifically designed for use…
VALSTEAM ADCA UCX41 | PIPELINE CONNECTOR UNIVERSAL STEAM TRAPS & CONNECTORS
The UCX series pipeline connectors are used in steam systems where a simple and economic maintenance…
VALSTEAM ADCA UDT46 | THERMODYNAMIC STEAM TRAP UNIVERSAL STEAM TRAPS & CONNECTORS
The UDT46 series thermodynamic steam traps are excellent for high-pressure systems, including steam tracing applications. The…
VALSTEAM ADCA UFS32 | FLOAT & THERMOSTATIC STEAM TRAP UNIVERSAL STEAM TRAPS & CONNECTORS
The UFS32 series float and thermostatic (integral air vent) steam traps are maintenance-free and sealed. They…
VALSTEAM ADCA | UTS22 THERMOSTATIC STEAM TRAP UNIVERSAL STEAM TRAPS & CONNECTORS
The UTS22 series thermostatic steam traps and air eliminators, completely in stainless steel, are maintenance-free and…
VALSTEAM ADCA UBS20 | BIMETALLIC STEAM TRAP UNIVERSAL STEAM TRAPS & CONNECTORS
The UBS20 series bimetallic steam traps and air eliminators, completely in stainless steel, are maintenance-free and…
VALSTEAM ADCA | UIB36 UNIVERSAL STEAM TRAPS & CONNECTORS
The UIB36 series inverted bucket steam traps, completely in stainless steel, are maintenance free and sealed….
VALSTEAM ADCA UCX90 | 4 BOLT PIPELINE CONNECTOR UNIVERSAL STEAM TRAPS & CONNECTORS
The UCX series pipeline connectors are used in steam systems where a simple and economic maintenance…
VALSTEAM ADCA UBS90 | 4 BOLT BIMETALLIC STEAM TRAP UNIVERSAL STEAM TRAPS & CONNECTORS
The UBS90 series bimetallic steam traps and air eliminators, completely in stainless steel, are maintenance free…
VALSTEAM ADCA | VB21M COMPLIMENTARY EQUIPMENT
The VB21 vacuum breakers are simple and reliable devices that automatically relieve or “break” an unwanted…
VALSTEAM ADCA | UTT100 COMPLIMENTARY EQUIPMENT
The UTT – Ultrasonic Trap Tester is a battery-powered instrument that gives a visible and audible…
VALSTEAM ADCA | TH13A THERMOSTATIC
The TH13A series thermostatic steam traps and air eliminators are specifically designed for use on process…
VALSTEAM ADCA | TSS22 THERMOSTATIC
The TSS22 all stainless steel thermostatic steam traps and air eliminators are specifically designed for use…
VALSTEAM ADCA | TH21 THERMOSTATIC
The TH21 series thermostatic steam traps and air eliminators are specifically designed for use on process…
VALSTEAM ADCA | TH32Y THERMOSTATIC
The TH32Y series thermostatic steam traps and air eliminators are specifically designed for use on process…
VALSTEAM ADCA | TH32I THERMOSTATIC
The TH32i series thermostatic steam traps and air vents are specifically designed for use on process…
VALSTEAM ADCA | TH35 & TH35 THERMOSTATIC
The TH35 series thermostatic steam traps and air eliminators are specifically designed for use on process…
VALSTEAM ADCA | TH36 THERMOSTATIC
The TH36 series thermostatic steam traps and air eliminators are specifically designed for use on process…
VALSTEAM ADCA | RP45 THREADED PRESSURE REDUCING VALVES
The ADCA RP45 series pressure reducing valves are single seated, bellows sealed controllers that operate without…
VALSTEAM ADCA | RP45 EN PRESSURE REDUCING VALVES
The ADCA RP45 series pressure reducing valves are single seated, bellows sealed controllers that operate without…
VALSTEAM ADCA | RP45 ASME PRESSURE REDUCING VALVES
The ADCA RP45 series pressure reducing valves are single seated, bellows sealed controllers that operate without…
VALSTEAM ADCA | RPW45B PRESSURE REDUCING VALVES
The ADCA RPW45B series pressure reducing valves are single seated, diaphragm sensing proportional controllers that operate…
VALSTEAM ADCA | PRV57 PRESSURE REDUCING VALVES
The ADCA PRV57 pilot operated pressure reducing valves are designed for use with steam, compressed air,…
VALSTEAM ADCA | PRV47 PRESSURE REDUCING VALVES
The ADCA PRV47 pilot operated pressure reducing valves are designed for use with steam, compressed air,…
VALSTEAM ADCA | PRV41SS PRESSURE REDUCING VALVES
The ADCA PRV41 series direct-acting, spring-loaded piston sensing, balanced plug pressure reducing valves, are designed for…
VALSTEAM ADCA | PS46 PRESSURE SUSTAINING VALVES
The ADCA PS46 series pressure sustaining valves are single seated, diaphragm or piston sensing bellows sealed…
VALSTEAM ADCA | PSW46B PRESSURE SUSTAINING VALVES
The ADCA PSW46B series pressure sustaining valves are single seated, diaphragm or piston sensing proportional controllers…
VALSTEAM ADCA | PS47 PRESSURE SUSTAINING VALVES
The ADCA PS47 pilot operated pressure sustaining valves are designed for use with steam, compressed air,…
VALSTEAM ADCA | PRV25 PRESSURE REDUCING VALVES
The ADCA PRV25 series of direct acting pressure reducing valves, are designed for use on steam,…
VALSTEAM ADCA | POT PRESSURE REDUCING VALVES
The ADCA POT is specially designed to protect the actuator’s diaphragms of RP45 pressure regulators when…
VALSTEAM ADCA | P7 PRESSURE REDUCING VALVES
The ADCA P7 series direct-acting, spring-loaded diaphragm sensing pressure reducing valves, are designed for use with…
VALSTEAM ADCA | P20D PRESSURE REDUCING VALVES
The ADCA P20D series direct-acting, spring-loaded diaphragm sensing, balanced plug pressure reducing valves are designed for…
VALSTEAM ADCA | P20DS PRESSURE REDUCING VALVES
The ADCA P20DS series direct-acting, spring-loaded diaphragm sensing pressure reducing valves, are designed for use on…
VALSTEAM ADCA | P20P PRESSURE REDUCING VALVES
The ADCA P20P series pressure reducing valves are direct acting, spring loaded, piston sensing balanced plug…
VALSTEAM ADCA | PRV30SS DN15 – DN25 PRESSURE REDUCING VALVES
The ADCA PRV30SS is a series of direct acting, spring-loaded, diaphragm sensing and balanced plug pressure…
VALSTEAM ADCA | PRV30SS DN25 – DN50 PRESSURE REDUCING VALVES
The ADCA PRV30SS is a series of direct acting, spring-loaded, diaphragm sensing and balanced plug pressure…
VALSTEAM ADCA | PRV31SS DN15 – DN25 PRESSURE REDUCING VALVES
The ADCA PRV31SS is a series of direct acting, spring-loaded, piston sensing and balanced plug pressure…
VALSTEAM ADCA | PRV31SS DN25 – DN50 PRESSURE REDUCING VALVES
The ADCA PRV31SS is a series of direct acting, spring-loaded, piston sensing and balanced plug pressure…
VALSTEAM ADCA | FLT47 FLOAT AND THERMOSTATIC
The FLT47 is a range of float and thermostatic steam traps with integral air vent designed…
VALSTEAM ADCA | FLT49 FLOAT AND THERMOSTATIC
The FLT49 is a range of float and thermostatic steam traps with integral air vent designed…
VALSTEAM ADCA | FLT49TW FLOAT AND THERMOSTATIC
The FLT49TW is a range of high capacity float and thermostatic steam traps with integral air…
VALSTEAM ADCA | FLT50S & FLT65S FLOAT AND THERMOSTATIC
The FLT50 and FLT65 are a series of high capacity float and thermostatic steam traps with…
VALSTEAM ADCA | FLT80 FLOAT AND THERMOSTATIC
The FLT80 is a series of high capacity float and thermostatic steam traps with integral air…
VALSTEAM ADCA | IB12 INVERTED BUCKET
The IB12 is a series of general purpose robust and versatile inverted bucket steam traps manufactured…
VALSTEAM ADCA | IBB12 INVERTED BUCKET
The IBB12 is a series of general purpose robust and versatile inverted bucket steam traps manufactured…
VALSTEAM ADCA | IB30S INVERTED BUCKET
The IB30S is a series of general purpose robust and versatile inverted bucket steam traps manufactured…
VALSTEAM ADCA | IB30SS INVERTED BUCKET
The IB30SS is a series of general purpose robust and versatile inverted bucket steam traps manufactured…
VALSTEAM ADCA | IB36S INVERTED BUCKET
The IB36S is a series of robust and versatile inverted bucket steam traps manufactured in carbon…
VALSTEAM ADCA | IB36I INVERTED BUCKET
The IB36i is a series of robust and versatile inverted bucket steam traps manufactured in stainless…
VALSTEAM ADCA | IB30S DN40 – DN50 INVERTED BUCKET
The IB30 series inverted bucket steam traps are recommended for applications where the most important requirements…
VALSTEAM ADCA | FLT16 FLOAT AND THERMOSTATIC
The FLT16 is a series of float and thermostatic steam traps with integral air vent designed…
VALSTEAM ADCA | FLT20 FLOAT AND THERMOSTATIC
The FLT20 is a series of float and thermostatic steam traps with integral air vent designed…
VALSTEAM ADCA | FLT21 FLOAT AND THERMOSTATIC
The FLT21 is a series of float and thermostatic steam traps with integral air vent designed…
VALSTEAM ADCA | FLT25 FLOAT AND THERMOSTATIC
The FLT25 is a series of float and thermostatic steam traps with integral air vent designed…
VALSTEAM ADCA | FLT27 FLOAT AND THERMOSTATIC
The FLT27 is a range of float and thermostatic steam traps with integral air vent designed…
VALSTEAM ADCA | FLT29 FLOAT AND THERMOSTATIC
The FLT29 is a range of float and thermostatic steam traps with integral air vent designed…
VALSTEAM ADCA | FLT29TW FLOAT AND THERMOSTATIC
The FLT29TW is a range of high capacity float and thermostatic steam traps with integral air…
VALSTEAM ADCA | FLT30 FLOAT AND THERMOSTATIC
The FLT30 is a series of float and thermostatic steam traps with integral air vent designed…
VALSTEAM ADCA | FLT31 FLOAT AND THERMOSTATIC
The FLT31 is a series of float and thermostatic steam traps with integral air vent designed…
VALSTEAM ADCA | FLT35 FLOAT AND THERMOSTATIC
The FLT35 is a series of float and thermostatic steam traps with integral air vent designed…
VALSTEAM ADCA | FLT37 FLOAT AND THERMOSTATIC
The FLT37 is a range of float and thermostatic steam traps with integral air vent designed…
VALSTEAM ADCA | FLT39 FLOAT AND THERMOSTATIC
The FLT39 is a range of float and thermostatic steam traps with integral air vent designed…
VALSTEAM ADCA | FLT39TW FLOAT AND THERMOSTATIC
The FLT39TW is a range of high capacity float and thermostatic steam traps with integral air…
VALSTEAM ADCA | FLT40 FLOAT AND THERMOSTATIC
The FLT40 is a series of float and thermostatic steam traps with integral air vent designed…
VALSTEAM ADCA | FLT41 FLOAT AND THERMOSTATIC
The FLT41 is a series of float and thermostatic steam traps with integral air vent designed…
VALSTEAM ADCA | FLT45 FLOAT AND THERMOSTATIC
The FLT45 is a series of float and thermostatic steam traps with integral air vent designed…
VALSTEAM ADCA | FLT22 FLOAT AND THERMOSTATIC
The FLT22 is a series of high capacity float and thermostatic steam traps with integral air…
VALSTEAM ADCA | FLT312 & FLT314 FLOAT AND THERMOSTATIC
The FLT312 and FLT314 are a series of high capacity float and thermostatic steam traps with…
VALSTEAM ADCA | FLT314TW FLOAT AND THERMOSTATIC
The FLT314TW is a series of high capacity float and thermostatic steam traps with integral air…
VALSTEAM ADCA | FLT151 FLOAT AND THERMOSTATIC
The FLT151 is a series of high capacity float and thermostatic steam traps with integral air…
VALSTEAM ADCA | DT40/2 THERMODYNAMIC
The thermodynamic DT40/2 disc steam traps are compact and lightweight-easy to install traps, excellent for high-pressure…
VALSTEAM ADCA | DT42/2 THERMODYNAMIC
The thermodynamic DT42/2 disc steam traps are compact and lightweight-easy to install traps, excellent for high-pressure…
VALSTEAM ADCA | DT46 THERMODYNAMIC
Thermodynamic DT46 disc steam traps are compact and lightweight-easy to install traps, excellent for high-pressure systems,…
VALSTEAM ADCA | BM20 BIMETALLIC
The BM20 series bimetallic steam traps and air eliminators are simple and robust traps, recommended for…
VALSTEAM ADCA | BM20I BIMETALLIC
The BM20i is a series of robust and efficient bimetallic steam traps and air vents. These…
VALSTEAM ADCA | BM20R BIMETALLIC
The BM20R series bimetallic steam traps and air vents are simple and robust traps, recommended for…
VALSTEAM ADCA BM24 | DN15 – DN25 BIMETALLIC
The BM24 series bimetallic steam traps and air eliminators are simple and robust traps, recommended for…
VALSTEAM ADCA BM24 | DN40 – DN50 BIMETALLIC
The BM24 series bimetallic steam traps and air eliminators are simple and robust traps, recommended for…
VALSTEAM ADCA BM32 | DN15 – DN25 BIMETALLIC
The BM32 series bimetallic steam traps and air eliminators are simple and robust traps, recommended for…
VALSTEAM ADCA BM32 | DN40 – DN50 BIMETALLIC
The BM32 series bimetallic steam traps and air eliminators are simple and robust traps, recommended for…
VALSTEAM ADCA | BM87 BIMETALLIC
The BM87 is a series of robust and efficient bimetallic steam traps and air vents. These…
VALSTEAM ADCA | BM88 BIMETALLIC
The BM88 is a series of robust and efficient bimetallic steam traps and air vents. These…
VALSTEAM ADCA | BM89 BIMETALLIC
The BM89 is a series of robust and efficient bimetallic steam traps and air vents. These…
VALSTEAM ADCA | BM90 BIMETALLIC
The BM90 is a series of robust and efficient bimetallic steam traps and air vents. These…
VALSTEAM ADCA | BSS20 BIMETALLIC
The BSS20 all stainless steel bimetallic steam traps and air vents are simple and robust traps,…
VALSTEAM ADCA | CTS4U COMPACT TRAPPING STATION UNIVERSAL STEAM TRAPS & CONNECTORS
The CTS4U is designed as a complete and compact steam trap station, to be used in…
VALSTEAM ADCA | CDV32 COMPLIMENTARY EQUIPMENT
The CDV32 condensate drain valve automatically discharges air and condensate from steam systems during start-up. A…
VALSTEAM ADCA | DF COMPLIMENTARY EQUIPMENT
The ADCA DF series are compact noise diffusers designed to disperse the high-speed discharge from steam…
VALSTEAM ADCA | BM-HC BIMETALLIC
The BM–HC series of bimetallic steam traps and air vents are simple and robust traps, recommended…
VALSTEAM ADCA | BDV, AFZ, HVV BLOWDOWN & VENT VALVES
The BDV, AFZ and HVV vent valves are designed to drain (blowdown) or vent (depressurize) pipework,…
VALSTEAM ADCA | SV32 CONTROL ACCESSORIES & LEVEL PROBES
3/2 way solenoid valves are available as single station units and they are designed for use…